Preparation of Work2-1 Outline of Body Repair 2-2

Outline of Body Repair 2-2

The contents described in this section are the basic processes of repair procedures needed to cut and replace welded parts. Reshape the light damage to the outer panel with patty after corrections by the washer, welder, hammer and dolly.

The table below shows information for this model.

Processes	Repair Procedures	Information	Reference
Accurate inspection of Damaged Parts. (Visual) Measurement
		Wheelbase	(see section 1)
		Wheel Alignment	(see section 1)
		Body Dimensional Drawings	(see section 4)
Reshape	Remove any related parts.		Shop Manual
	Attach the frame straightener to the body.		(see section 1)
	Pull out and straighten the damaged areas.
	Check the original position.	Body Dimensional Drawings	(see section 4)
Replacement	Cut off and separate the damaged area.	Mass Production Body Welding Diagram	(see section 3)
		Removal	(see section 3)
	Straighten any related part.	Body Dimensional Drawings	(see section 4)
	Check the repair part installation and alignment with the body.	Installation	(see section 3)
	Clean and degrease to the welded surfaces.
	Weld in the repair part.
	Finish the welded areas.
Rust Prevention	Apply the sealer.	Cross Section of Body and Sealants.	(see section 5)
	Apply the undercoating.	Soft Chipping Guard Primer Coating Diagram PVC Coating Diagram
	Apply anti-rust agent to the inside of the outer panel and frames.	Area to be Covered by Antirust Agents
Paint	Apply the paint.		(see section 6)
Installation and Inspection	Adjust the hood, door, tailgate.		Shop Manual
	Measure the wheel alignment.
	Clean the body.
	Install related parts.

Preparation of Work2-1 Outline of Body Repair 2-2