Honda CR-V Body Repair0-1 Table of Contents 0-3

Table of Contents 0-3

Honda CR-V Body Repair

Table of Contents

Index

General Information

Supplemental Restraint System (SRS)

SRS Component Replacement / Inspection After Deployment

Identification Number Locations

Lift and Support Points

Frame Hoist

Safety Stands

Floor Jack

Body Specifications / Wheel Alignment

Exterior Parts Removal / Installation

Tailgate Compartment Parts Removal / Installation

Body Construction

Door and Bumper Reinforcement Beams

Zinc-plated Steel Plate Repair

Color Chart Paint Specifications

Types and Materials of Exterior Plastic Parts

Preparation of Work

Outline of Body Repair

General Safety Precaution

Accurate Inspection of Damaged Parts (Visual)

Description

Measurement

Reshaping

Correction of the Damaged Area

Replacement

Removal

Installation

Rust Prevention / Paint

Installation and Inspection

Repair Tools

Measurement Equipment

Protective Tools

Processing Tools

Cutting Tools

Shaping Tools

Fixing Tools

Welders

Sanding Tools

Welding Methods

Spot Welding

Carbon Dioxide Arc Welder (MIG Arc Weld)

Gas Welding

Replacement

Front Bulkhead

Mass Production Body Welding Diagram

Removal

Installation

Front Wheelhouse / Damper Housing

Mass Production Body Welding Diagram

Removal

Installation

Front Side Frame / Outrigger

Mass Production Body Welding Diagram

Removal

Installation

Front Pillar Outer Panel

Mass Production Body Welding Diagram

Removal

Installation

Side Sill Outer Panel

Mass Production Body Welding Diagram

Removal

Installation

Roof Panel

Mass Production Body Welding Diagram

Removal

Installation

Rear Side Outer Panel

Mass Production body Welding Diagram

Removal

Installation

Rear Panel

Mass Production Body Welding Diagram

Removal

Installation

Rear Floor / Rear Floor Cross-member

Mass Production Body Welding Diagram

Removal

Installation

Body Dimensional Drawings

Upper Body Measuring Dimensions

Engine Compartment

Engine / Transmission Mount Positions

Passenger's Compartment

Rear Panel / Rear Pillar Gutter Positions

Tailgate Hinge Mount Position

Opening Repair Chart

Under Body Measuring Dimensions

Engine Compartment and Front Floor Under View

Middle and Rear Floor Under View

Frame Repair Chart

Top View

Side View

Rust Prevention

Cross Section of Body and Sealants

General

Engine Compartment, Front Wheelhouse, and Damper Housing

Dashboard Upper, Dashboard Lower, and Roof Panel

Front Floor and Rear Floor

Rear Side Outer Panel, and Rear Panel

Under Floor, and Rear Wheelhouse

Soft Chipping Guard Primer Coat

General

Coating Diagram

Rust-preventive Treatments

General

Undercoating Diagram

Area to be Covered by Anti-rust Agents

Materials and Tools

Paints

General Safety Precaution

Body Paint

General

Refinishing Processes

Preprocessing of Painting

Treatment of Metal Surface

Undercoating

Intermediate Coating

Top Coating

3-coat Pearl (White Pearl) Paint

Coating Procedures

Painting Repair (Gradation)

Plastic Parts Paint

Features of Plastic Material

Use of the Repair Material (reference)

Refinishing Processes

Preprocessing of Painting

Undercoating

Intermediate Coating

Top Coating

Glossary

Honda CR-V Body Repair0-1 Table of Contents 0-3